Rubber Mixing Machine, Rubber Kneader, Rubber Mixer,Banbury Mixer
Product Application
1. The Hydraulic Internal Mixer is mainly used for plasticizing and
mixing of natural rubber, synthetic rubber, reclaimed rubber and
plastics, foaming plastics, and used in mixing of various the
degree materials.
2. It furnished with reasonable designing, construction tightly
packed, occupying small area, installing convenience, highly
efficiency of production, operation simply.
3. The machine is the advanced new type mixer equipment of rubber
and plastics industry, various features are so advanced as the same
product of foreign. For seal designing, we get excellent result in
sealing and everlasting.
Brief Introduction for Our Rubber Kneader
1. Mixing Chamber
It consists of a "w" shape body and two side boards made of high
quality steel plates by means of extrusion forming and welding,
which are jacked to take the flow of cooling water or steam. It is
plated with hard chrome on its internal walls.
2. Regular Note Pump
Timing injection pump to the sealing system on a regular injection
of hydraulic oil, lubrication sealing effect.
3. Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle
section of the bottom of the chamber to be connected to electrical
system to inspect and control the mixing temperature.
4. Rotor
It is designed to the hollow blades of banbury type. The hollows
are connected with axial hole of rotor shaft used as cooling or
heating passage. The top edges and the side faces of blades are
surface welded with hard alloy and ground, then plated with hard
chrome and polished.
5. Cooling/heating System
A common piping system is adopted for either cooling or heating
material in mixing operation. Through the system cooling water or
steam is fed in three ways to the cavities of the rotors blades, -
the jackets of the mixing chamber and the top ram.
6. Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type
worm and worm gear, etc. It is able to actuate the mixing chamber
tilting by 140° Around the front rotors.
7. Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered
arm of the machine frame, the dust sealing assembled with curved
slotted partings are used for obtaining an excellent and reliable
sealing purpose. The end face of the rotor is sealed by end contact
sealing with non oil-lubrication and it seals well and is
wear-resistance and durable.
8. Main Driving System
The part is made up with main motor, reducer, connecting gears. It
realizes odd-speed rotation of rotors with running face one other.
9. Pneumatic control system
Pneumatic control system is controlled by PLC order. A
bi-directional air cylinder makes the ram up or down. In case of
the over load occurs when mixing chamber, the top ram can be raised
automatically or manually if necessary, so as to protect motor from
overloading.
10. Electrical Control System
Imported PLC device and electric control components which are all
imported products or imported technology products are adopted in
the electric control system as to raise control reliability.
11. Dust Sealing Device
Mixing chamber catchy interface rack cantilever the oil dust seals
and timing effect oiling dust, unique structure, the use of copper
materials, good sealing performance, no leakage of the glue, powder
leakage, do not pollute the environment, but also has easy
maintenance and long service life.
| Model | X(S)N-20x32 | X(S)N-25x32 | X(S)N-35x30 | X(S)N-55x30 | X(S)N-75x30 | X(S)N-110x30 | X(S)N-150x30 | X(S)N-200x30 |
| Total Volume of Mixing Chamber (L) | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
| Working Volume of Mixing Chamber (L) | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 |
| Driving Motor Power (KW) | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
| Titling Motor Power (KW) | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
| Rotational Speed of The Rotor (front/rear) (r/min) | 32/27 | 32/27 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air (m³/min) | ≥0.7 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥4.0 |
| Pressure of Cooling Water(mixing rubber) (MPa) | 0.2~0.4 | 0.2~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
| Pressure of Heating Steam (plastic mixing) (MPa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
| Dimensions(LxWxH) (mm) | 2675x1650 x2560 | 2675x1650
x2560 | 3200x1900
x2950 | 3230x1927
x2958 | 3325x2615
x3150 | 4075x2712
x3580 | 4250x2750
x4106 | 4250x3400
x4215 |
| Gross Weight (T) | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
About Us
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is
located in Kangting Road No. 1, Huangdao New District,Qingdao
City.Who is a specializing in the production of rubber machinery of
high and new technology backbone enterprises, the company passed
the ISO9001:2015 quality management system certification, the
European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire
manufacturing, rubber conveyor belt production, all kinds of rubber
products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine,
Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste
Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA,
Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and
regions, has won the domestic and foreign customers praise and
cooperation for years.Meanwhile,they also introduced new customers
to cooperate.
Product quality and after-sales service is the key to survival of
Qingdao Shun Cheong Machinery Co.,Ltd, and also are top
priorities of management of the company, the company commitment to
all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as
Plate Vulcanizing Press,to test pressure for 24 hours under 1.25
times the rated working pressure. Rubber Mixing Mill, rubber mixing
20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for
1 year warranty.
5. The products issues quality problems in the use process, first
of all, our sales staff and engineers through the Internet or
telephone guidance service, if not solve we will find a local agent
or factory's engineer to door repair for the first time! In
order to better serve customers, the company provides conveyor
belt, waste tire recycling line and tire and other rubber products
production site for customers to visit, consultation.
Our Service
♦ Our engineers can design target machines for customers and send
them the drawing to confirm. We are always on the side of saving
your cost.
♦ In the process of production, we will take photos and send to
customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of
lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation
drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your
workers to operate the machine.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very
beginning to the end of production. Every machine will be fully
assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand
components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How
long time will it take?
Yes, we can supply overseas service and technical support but
customer needs to pay for the cost of the installation. Small
machine usually takes within 2~3 days. Big production line usually
takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed
and confirmed in the order. The core of our company culture is
innovation,quality,integrity and efficiency. Also we have had many
good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name
of airport is Qingdao Jiaodong Airport. We will pick up you at the
airport.
