China Bead Tyre Wire Separator/LSJ-1200 Single Hook Debeader
Main Features:
1 The hook debeader is a machine in the automatic waste tire
recycling line, it can pull out the wires directly from the tire
bead.
2.High automatic rubber powder production process is: Waste
Tires--Hook Debeader--Whole Tire Cutter--Whole Tire
Shredder--Rubber Cracker Mill--Auxiliary Machine (Vibrating Screen,
Belt Conveyor, Magnetic Separator etc.)--Fiber Separator--Fine
Rubber Power Pulverizer--Rubber Powder.
Core Application
1. Tire Recycling Plants
Processing Scope: Scrap car/truck/industrial tires (diameter
300–1500mm).
2. Renewable Resources/Solid Waste Treatment Companies
Processing Goals: Achieve waste reduction and resource utilization
of scrap tires, compliant with policies like the EU WEEE
3. Rubber Product Manufacturers
In-House Use Cases:
* Recycle scrap tires internally: After steel wire extraction,
rubber is used to produce low-cost products (e.g., shoe soles,
seals), reducing raw material costs by 30–50%.
* The compact LS-1200 model (3m² footprint) is ideal for
labs/small-to-medium factories, enabling flexible processing of
sample tires.
4. Tire Retreading/Dismantling Enterprises
Supporting Applications:
* Rapid bead wire removal before retreading: The machine processes
1 tire in 30 seconds (vs. 3–5 minutes manually), boosting
efficiency by 50%.
* Hydraulic clamping system prevents wire bursting during
dismantling, ensuring operator safety.
Core Advantages:
1. Unmatched Efficiency
* 25-Ton Hydraulic Power: Extracts intact steel wire from tire
beads (Φ300-1200mm tires) in seconds, reducing crusher blade wear
by 70% .
* 30 Tires/Hour Capacity: Process up to 30 tires per hour with 98%+
wire recovery rate, maximizing profit from scrap tires.
2. Safety First
* Dual-Action Safety Cylinders: Prevent wire rebound during
operation, ensuring operator protection .
* CE & ISO 9001 Certified: Complies with EU safety standards and
rigorous quality control .
3. Energy-Saving Design
* 18.5kW Motor: Consumes only 0.5-1.2kWh per hour, 30% less energy
than traditional models .
* Low Maintenance: Chrome-plated steel rollers and reinforced
hydraulic seals extend service life to 5+ years .
4. User-Friendly Operation
* PLC Control Panel: One-button operation for lifting, clamping,
and cutting.
* Adjustable Parameters: Customize pulling speed (0-5m/min) and
clamping force (5-17 tons) via digital interface.
Waste Tire Recycling Machine Configuration
| Parameter | LS-1200 Model | LS-1500 Model |
|---|
| Tire Diameter Range | Φ300-1200mm | Φ500-1500mm |
| Production Capacity | 25-30 tires/hour | 35-40 tires/hour |
| Wire Recovery Rate | ≥98% | ≥98% |
| Power Supply | 380V/50Hz (customizable) | 380V/50Hz (customizable) |
| Weight | 2.8 tons | 3.5 tons |
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is
located in Kangting Road No. 1, Huangdao New District,Qingdao
City.Who is a specializing in the production of rubber machinery of
high and new technology backbone enterprises, the company passed
the ISO9001:2015 quality management system certification, the
European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire
manufacturing, rubber conveyor belt production, all kinds of rubber
products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine,
Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste
Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA,
Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and
regions, has won the domestic and foreign customers praise and
cooperation for years.Meanwhile,they also introduced new customers
to cooperate.
Product quality and after-sales service is the key to survival of
Qingdao Shun Cheong Machinery Co.,Ltd, and also are top
priorities of management of the company, the company commitment to
all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as
Plate Vulcanizing Press,to test pressure for 24 hours under 1.25
times the rated working pressure. Rubber Mixing Mill, rubber mixing
20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for
1 year warranty.
5. The products issues quality problems in the use process, first
of all, our sales staff and engineers through the Internet or
telephone guidance service, if not solve we will find a local agent
or factory's engineer to door repair for the first time! In
order to better serve customers, the company provides conveyor
belt, waste tire recycling line and tire and other rubber products
production site for customers to visit, consultation.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very
beginning to the end of production. Every machine will be fully
assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand
components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How
long time will it take?
Yes, we can supply overseas service and technical support but
customer needs to pay for the cost of the installation. Small
machine usually takes within 2~3 days. Big production line usually
takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed
and confirmed in the order. The core of our company culture is
innovation,quality,integrity and efficiency. Also we have had many
good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name
of airport is Qingdao liuting airport. We will pick up you at the
airport.
Our Services
♦ Our engineers can design target machines for customers and send
them the drawing to confirm. We are always on the side of saving
your cost.
♦ In the process of production, we will take photos and send to
customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of
lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation
drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your
workers to operate the machine.
